Pulp Molding Processing Egg Tray

Pulp Molding Processing Egg Tray

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Product Details

The complete automatic egg tray production line is mainly divided into three systems.

1. Pulping system

2. Molding system

3. Drying system

Waste newspapers, waste paper boxes, used up books and so on can be used as raw materials for egg carrier production line.The paper pulp of a certain concentration is made by the physical processing of the pulper, mixer, grinder and other machines.

Our molds are made of aluminum, copper, plastic and other materials.In the molding system, the shape of the egg tray is formed by air compression and then automatically transferred to the drying system.

The drying system we use is the most advanced multi-layer metal drying system at present. After the completion of the pulping and molding process, the wet tray will be automatically transferred to the drying system, which will be dried through the 6-8 layer drying line and then collected by the automatic stacker.

This multi-layer drying line design can effectively save energy consumption and plant space requirements.

The drying system USES natural gas, diesel oil, wood, coal and so on as fuel.

In addition, at present, our company has independently developed such matching production equipment as shaping machine, baling machine and laminating machine, so that the entire production process can be fully automated, and the entire production process only needs 3-4 labor.


4000pcs/h automatic egg tray making production line 

1.Power installation list

No.

Description

Unit Power   installed (kw)

Quantity

Total   power (kw)

1.       

Vertical   Hydrapulper

55

1set

55

2.       

Paper   feeding conveyer

2.2

1set

2.2

3.         

Pulp vibrating screen

3

1set

3

4.         

Pulp pool agitator

3

3sets

9

5.         

Sewage pump

3

2sets

6

6.         

Sewage pump

2.2

1set

2.2

7.         

Sewage pump

4

1set

4

8.       

Pulp refiner

11

1set

11

9.       

Automatic   forming machine

11

1set

11

10.    

Air   compressor

37

1set

37

11.    

Vertical   centrifugal pump

2.2

1set

2.2

12.    

Moisture separation pump

4

1set

4

13.    

Vacuum pump

55

1set

55

14.    

Horizontal   centrifugal pump

3

2sets

6

15.    

Burner

3

1set

3

16.    

Recycle Blower

22

1set

22

17.    

Wet air emission fan

2.2

1set

2.2

18.    

Egg tray stacker

0.75

1set

0.75

Total Installed Power

235.55

 

2. Technical data

Item

Information

Notes

Output Range

4000pcs/h

30 packed egg tray(60~80g)

Workshop   recommendation

>=525m2

Length>=35m;width>=15m;height>=6m;

(It could be adjusted according to the   user's existing workshop)

Type of   Material

Waster paper

News paper/Carton /Paper box/Books/

Corrugated paper etc.

Material   consumption

250~280kg/h

30 packed egg tray (65~70g)

Water consumption

650-1000kg/h

30 packed egg tray (65~70g)

Electricity consumption

110kw

Full throttle operation

Fuel consumption

(approximately)

LPG 25~32M3/h

Choose one from the three types of fuel

Or natural gas 75~95 M3/h

Or diesel 60~80kg/h

Operator Required

4~6 people/shift

24 hours 3 shift

Container requirement for Transport

4 of 40’HQ

Whole production line

The flowing items must be prepared by the buyers before installation

Workshop, foundation of the machine etc.

Raw Material supply systemInclude Pools or tanks for pulp making system.

Special pipe and cable etc.

Power supply, water supply, raw material supply, labor.

Fuel supply (Diesel, Natural gas, LPG). Include storage   and supply system(including store tank, supply pipe & valves before   connect to the burners)


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