Big Capacity Egg Tray Production Line

An egg tray machine is a piece of industrial equipment used to manufacture egg trays, which are essential for packaging and protecting eggs. These trays are designed to hold eggs securely, preventing them from cracking or breaking during transportation and handling. The machine produces these trays from recycled paper or other fibrous materials. Here's a detailed look at how it works and its features:

How It Works

Pulp Preparation:

Material: The process begins with preparing a pulp mixture, typically made from recycled paper, water, and sometimes additional additives to improve the strength or flexibility of the trays.

Mixing: The paper is shredded and mixed with water to create a slurry or pulp.

Molding:

Forming: The pulp is poured into molds. The machine uses vacuum or pressure to form the pulp into the shape of egg trays.

Types of Molds: The molds come in various shapes and sizes depending on the desired tray design. Common designs include trays for different quantities of eggs, such as 6, 12, or 30 eggs.

Drying:

Methods: After molding, the trays need to be dried. This can be done using natural air drying, or through more controlled methods like drying ovens or conveyor dryers.

Efficiency: Efficient drying is crucial to ensure the trays are strong and have the right texture.

Demolding and Packaging:

Removal: Once dried, the trays are removed from the molds.

Inspection: The trays are inspected for quality and any defects.

Packaging: The finished trays are packaged for distribution.

Key Features

Capacity: Egg tray machines come in various sizes and capacities, ranging from small, manual machines to large, fully automated systems.

Automation: Modern machines often feature automated processes for mixing, molding, drying, and packaging to increase efficiency and reduce labor costs.

Energy Efficiency: Many machines are designed to be energy-efficient, using techniques to minimize electricity and water consumption.

Versatility: Some machines are adaptable for making different types of trays and other pulp-based products.

Applications

Egg Packaging: Primarily used for creating trays that hold eggs securely during transportation and storage.

Other Products: Some machines can also produce trays for fruits, vegetables, and other goods, as well as custom pulp-based products.

Maintenance

Regular maintenance is important to ensure the machine operates smoothly. This includes:

Cleaning: Keeping the molds and pulp preparation areas clean.

Inspection: Regularly checking for wear and tear on parts and components.

Lubrication: Ensuring moving parts are properly lubricated.

An egg tray machine is crucial for the efficient and cost-effective production of egg trays, contributing to the safe handling and transportation of eggs.

Q & A :

Our egg tray production line has Fully Automatic and Semi Automatic two types , both have PLC control system .

1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;

2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .

Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use European Technics and part of the components are CE certification.
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .

+86 187 6535 3068 (WhatsApp)

info@lkhrmachine.com

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